Senior Pharmaceutical Manufacturing Consultant

Summary

Process-driven Chemical Engineer with over 20 years’ experience in quality systems, process management, technology transfer and scale-up, project management, equipment validation, and cleaning validation. Known for extensive batch processing experience, process innovation, cost management, quality assurance, and managing new process/product introductions into full-scale production. Highly skilled in leading validation teams for production equipment and process validation as part of remediation projects. Proficient in regulatory dossier preparation for FDA audits within cGMP environments, and experienced in coaching and managing diverse, multilingual teams.

Key Areas of Expertise

  • Quality Systems Development and Compliance
  • Equipment and Cleaning Validation
  • Process Management and Innovation
  • Technology Transfer and Scale-up
  • Project Management and Team Leadership
  • FDA Compliance and Audit Preparation

Professional Experience

Consultant – Pharmaceutical Manufacturing
Various Locations | 2010-Present

  • Sagent Pharmaceuticals, Schaumberg, IL (Aug 2021-May 2022): Developed Process Control Strategy for Sagent’s CMO in South Korea, led QA reviews, and implemented improvements to batch records for GDP compliance.
  • Sanofi Genzyme, Framingham, MA (Oct 2020-Aug 2021): Conducted QA investigations to address and eliminate backlog, led Root Cause Analysis meetings, and implemented corrective actions.
  • KVK-Tech, Newtown, PA (Mar 2020-Jul 2020): Part of a remediation team, completed gap analysis on 350+ CAPAs and investigations, recommending procedural improvements.
  • Pfizer, McPherson, KS (Sep 2017-Dec 2019): Led aseptic process improvement initiatives, secured funding for CAPA implementation, and managed Change Control projects in Trackwise.
  • Pharmachem (Gilead CMO), Freeport, Bahamas (Dec 2016-Jun 2017): Authored site validation plans, SOPs, and qualification protocols to enhance validation compliance.
  • Xellia, Cleveland, OH (Jul 2016-Oct 2016): Led OQ of packaging lines and supervised execution of protocols with a six-engineer team.
  • Teva, Budapest (Mar 2016-Jun 2016): Authored qualification protocols for aseptic equipment.
  • Mylan, Nashik, India (Nov 2015-Jan 2016): Developed SOPs and protocols for Continued Process Verification for Metoprolol ER.
  • Pfizer (Meridian), St. Louis, MO (Jun 2015-Nov 2015): Conducted investigations within Trackwise for root cause analysis, resulting in CAPAs that prevented issue recurrence.
  • Novartis CMO, Durham, NC (Sep 2014-May 2015): Authored URS, FRS, DS, and IOQ protocols for manufacturing and utility equipment, adhering to cGMP standards.
  • Impax, Hayward, CA (Nov 2013-Jun 2014): Executed IQ/OQ for facilities and prepared qualification reports for utilities.
  • Novartis, Lincoln, NE (Mar 2012-Oct 2013): Part of validation leadership, reviewed Site Validation Master Plans, and prepared protocols for shared utilities and packaging equipment.
  • Piramal Critical Care, Bethlehem, PA (Jun 2011-Mar 2012): Led equipment design, procurement, and process flow establishment for a new anesthetic drug product.
  • Bristol Myers Squibb, Devens, MA (Nov 2010-Jan 2011): Completed validation studies for autoclaves at a new plant.

Senior Manager, Process Engineering – Verenium Corp.
Cambridge, MA | 2008-2010

  • Led propagation operations for a biofuels demonstration plant, managing critical phases of enzyme production, coordinating with R&D, and achieving capacity doubling to meet production targets.

Technical Manager – Pfizer, Inc.
Groton, CT | 1992-2008

  • Directed quality improvement initiatives, including Six Sigma projects for Draxxin production, achieving $1.25M in annual savings, and optimized production processes for environmental compliance and RFT initiatives.

Process Engineer – Novacor Chemicals
Leominster, MA | 1991-1992

  • Executed process improvements during maintenance shutdown, achieving significant cost savings and implementing a zero-discharge process for wastewater recycling.

Project Manager – Herdillia Oxides & Electronics
Bombay, India | 1989-1990

  • Managed equipment selection and environmental agency coordination for a joint venture in magnetic iron oxide production.

Education
Master of Business Administration – Operations Management
Indian Institute of Management (IIM), Calcutta

Bachelor of Science – Chemical Engineering, Honors
Indian Institute of Technology (IIT), Bombay

Certifications and Training

  • Six Sigma Green Belt
  • Training in Statistical Methods, Operations Management, Project Management, and Drug Development

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